Top 10 Load cell Applications & why Load cells are important in the future?

Load cell Applications

A load cell is one of the most used weight/force measurement devices. 

It can be found almost anywhere, from the retail market to the hospital and defense. The usage is not restricted to a single industry or application. Sensomatic has 18 years of experience in load cell Manufacturing in India for Aerospace, Neonatal, Health Care, Food, Medical & Pharmaceutical, Military, Automobile, Rail & Road Weigh Bridge, Oil & Gas, Marine, Textile & Paper, Mines & Petrochemical, Aviation, Poultry Equipment, Steel & Cement Industries & Chemical Industrial Applications.

 

We Supply Load cells for the following applications:

 

Aerospace Industry:

Sensomatic Load cells are well suited for aerospace applications. They are used at various phases of development in the aerospace sector and can provide a variety of benefits depending on the application and type chosen. They are ideal for both commercial and military aircraft applications.

They are employed in four key areas.

  • Initial design and build stages
  • Structural, fatigue, and pre-flight testing
  • In-Flight Testing and Monitoring 
  • Flight-Qualified Force Monitoring and Control Applications

 

Medical and Pharmaceutical Industry:

Sensomatic (an ISO 9001-2015 company) has extensive expertise in designing and manufacturing single and multi-axis load cells used for medical and pharmaceutical applications. In the medical and pharmaceutical industries, where health and physical care are at stake, having accurate and exact force and moment measurements are essential.

 

Sensomatic load cell capacities range from small to large, making them perfect for critical, life-saving measurements in the medical, neonatal, health and paramedical application.

 

They are tailored for every application, from small, precise measurements when calibrating laparoscopic equipment to large-scale patient lifts. The accuracy and long life necessary for Neonatal applications are provided by our load cells. Sensomatic load cells offer high precision of accuracy in measurement for incubators.

 

single-point-load-cell

single-point-loadcell-SSP-PF-J

 

Health Care Applications:

They are utilised in a variety of sensitive fluid-monitoring applications, such as renal dialysis, blood donation, and blood transfusions. In a traditional renal dialysis system, one or more load cells may be utilized to ensure that the filtration system is correctly balanced and timed. Endoscopy is a distinctive area aided by load cell technology.

 

The force of these devices against the tissue can be monitored, which greatly improves surgical precision. To track muscle healing in physical therapy, special load cells are used.

 

Special hand-grip load cells are used to detect movement and monitor any strength loss during magnetic resonance imaging (MRI) to control or monitor patient mobility. Our sensors are also used to track unusual pressure fluctuations during pregnancy in high-risk pregnancies to prevent premature birth problems. Load sensor specially designed for performing any critical robotic surgery.

 

Military Applications: 

Sensomatic has supported many military hardware developments and control programs in a large variety of applications. Both aerospace and defense applications are conjugate with each other, but many applications are unique and have challenging force-sensing requirements. Sensomatic application professionals worked closely with the clients to determine the optimal force measurement solution. 

 

We manufacture the various types of measurement sensors and touch with the customer to identify the optimal solution. The sensor is often mounted during a sort of location and configuration therefore the testing process provides comprehensive and accurate data.

 

Food Industry: 

Sensomatic has a huge selection of food-grade sensors and electronics applications. The Food and Drug Administration places a high priority on hygiene and requires junction boxes, washdowns, and digital displays. 

 

For the food industry, Sensomatic food processing weighing system components are the best choice. We are providing check weighing systems, vessel weighing systems, and batch weighing systems to clients to help with their manufacture, packaging, and shipping of food. 

 

Sensomatic manufactures load cell for tension measurement, utilizing tension links and S-type; or base mounts for compression applications, paired with our single or double-ended shear beam sensors. 

 

Automobile Applications: 

The automotive industry employed many force transducers and torque meters in the manufacture of vehicles, during examination in progress and at the end of the manufacturing process, and even in the equipment used in technical control centers.

 

The efficiency of equipment installed in vehicles must be monitored by the automotive industry. This is especially the case with braking systems. Sensomatic has designed specific load cells to measure the force required to operate the braking systems in order to achieve this goal.

 

THE FOLLOWING ARE EXAMPLES OF COMMON APPLICATIONS:

  • Brake Sensing and Force Measurement
  • Head Bolt Force and Preload
  • Shock Force Measurement
  • Spring Loads
  • Gasket Force Monitoring
  • Motor Mounts
  • Suspension Force Measurement
  • Impact Testing
  • Production Line Feedback
  • Brake pedal / Clutch / Accelerator
  • Horn / mirror motor / glass motor
  • Seat endurance / seat belt 

 

Rail & Road Weigh Bridge application:

A weighbridge is a big weighing scale that is used to determine the weight of a vehicle, whether it is loaded or not. Whether it’s a weighing machine or a weighbridge, accuracy is always important.

 

A weighbridge is a sole way for many industries in India to track product input and output, ensure loaded vehicles, and charge customers for their goods. All these activities need a high accuracy weighbridge to determine the vehicle’s weight. 

 

For this, Sensomatic manufactures high-accuracy load cells for weighbridges that monitor vehicle weight at certain restricted speed levels.

 

Oil & Gas-Mines & Petrochemical Industry:

From research and exploration to monitoring equipment, our Oil Gas Energy Sensors are used in every step of energy production. Oil, gas, wind, coal, solar, and new energy industries use load cells and torque transducers to help fuel the world.

 

Our applications engineers can help you develop a measuring solution for your energy production needs using a variety of load buttons, load cells, torque transducers, force transducers, and other Oil Gas Energy Sensors.

 

Steel & Cement Industry:

We all know that concrete required different ratios to meet different application requirements, so all concrete materials must be weighed before entering into the concrete mixer. Aggregate weighing, additive weighing, water weighing, cement weighing, and other materials are all weighed using the load cell.

 

Marine Industry:

The marine sector is incredibly demanding, and the atmosphere can be extremely hostile. The load cells we offer for marine applications have been engineered to operate in these severe environments, making them ideally suited for these applications, which range from splash zones to deep beneath the ocean’s surface.

 

The following are the most common uses of load cells in marine applications;

  • Oil Exploration & Drilling
  • Commercial Fishing
  • Underwater Cable Monitoring
  • Underwater Vehicles and Vehicle Recovery
  • Mooring Loads & Systems
  • Platform Retention
  • Dry-dock hoist systems
  • Anchoring loads
  • Dam Force Measurement

Sensomatic will design load cells for all of these applications.

 

Load cells are important in the future:

Load cells are a vital component of many modern machines that enable precise, digital weighing. Load cells are important in the weighing industry, as well as any other industry that deals with the weight of industrial goods. In the future, miniaturized and smarter load cells with interchangeability and networking technologies are planned to be used to give robots sensing abilities that are equivalent to, if not superior to, human touch. This technology will expand the spectrum of surgical treatments while lowering overall expenses, allowing more patients than ever before to benefit from life-saving surgery.

 

Load cells will be used in a range of preventive medical devices. Load cells are used in remote health kiosk and robotic surgeries, which is the future of the medical field.

 

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Best Load cell manufacturers in india

Top Load cell manufacturers in India

 

Sensomatic promoted by Sensotech,  Incorporated in 2004, at Chennai. An ISO 9001:2000 certified company and also Certified by UKAS & SGS. Sensotech is located at Ranga Reddy Garden,neelangarai, Chennai, the load cell manufactures in India.

We are renowned for the most leading load cell manufacturers in India. Our company Is known for providing high-quality products and also offers excellent maintenance service after-sales.

We are the manufacturer, exporters, dealers, and suppliers of a wide range of sensors. We had a team of qualified and experienced technical experts who manufactures the load cells. The quality of load cells is the main backbone of sensotech over the years.

Types of load cells manufactured  by sensomatic the leading load cell suppliers in india

 

Here we explain our two types of load cells. Sensomaticloadcells are become one of the best load cell manufacturers in India and also the top load cell suppliers in India.

Aluminum Load cell

Sensomatic manufacturers aluminum load cells types

  • ASP-TT

Low profile single point load cell designed for Retail scales & other R&D applications. ts capacity range starts from 3 kgf to 80 kgf.

  • ASP-JL

This is a high Accuracy load cell used for  Laboratory scales & High Precision Scales. Its capacity is 300/600 gram(in kgf)

  • ASL

This is a high capacity load cell for Platform Scales / Over Head Track Scale Special application. This Loadcell is available in a range of 50 kgf & 100 Kgf

Single Point Load cell

 SSP-PF-S

This is a low profile load cell used for commercial & Platform scale applications.It is available from 50 kgf to 400 kgf.

SSP-PF-L

This load cell is made from high-quality alloy steel and ENP plated to protect against rust and is sealed to IP67 standard.Its capacity range is from 100 kgf to 1000 kgf.

SSP-PF-J

This is used for large platform scales & Concrete batching machine and it is manufactured from High Nickel Alloy Steel. It Is available in 1500 kgf & 2000 kgf

SSP-PF-SLK

This  is a low profile, off-center load cell designed for use in doctor scale
It is available in the Capacity Range  of  300 kgf

SSP-TT

This Load cell is commonly used for  Packing & Vending Machine where Precision & Durability is the prime requirement due to dynamic operation.Its capacity range is from 10kgf to 80kgf.

Why sensotech is the best load cell suppliers in India?

    • -Good quality product and on-time delivery
    • Global service
    • We also manufacturers custom products with the client request
    • Currently, Sensotech becomes the top load cell manufacturers in India due to our high precision load cell
    • We supply load cells to a variety of applications includes health care, Factory Automation, etc
    • Innovative ideas, Quality, and reliability are the main features of sensomaticloadcell

While load cells are incredibly valuable and complex, they are additionally weak mechanical segments. So that can be compromised without appropriate support and care.

The main components in an effective weighing system are the best possible choice of weighing materials, initial installation, and reliable maintenance or calibration. Therefore choosing load cells is also an important factor for the weighing scales. There are a lot of load cell suppliers and manufacturers in India.

So better to choose the best load cell manufacturers in India

A quality load cell suppliers in India can help you in settling on the most ideal decisions as far as load cell selection and use.

Despite the fact that the benefits of load cells exceed their inclination to cost more straightforward. It is as yet essential to locate an accomplished and responsive load cell manufacturers in India who will empower you to maximize your weighing scale investment.

Similarly, as with any industry, it is judicious to learn required principles and the adherence of providers to those norms.

In conclusion, There are numerous load cell manufacturers in India. Sensotech is a unique company that provides quality products & service and also maintain a good relationship with the customers.

For more queries call  +91 98848 69600

 

 

 

 

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Loadcell -Types

Types of Load Cells

Sensotech is the manufacturers of Strain Gauge Load Cells. Strain gauge load cells are mainly used for the weighing applications like farm types of equipment, Hospital Bed Weighing Scale, Bridge & Infrastructure, Trolley Weighing System, etc.

The different load cells are used for different applications. Here, take a look into the types of load cells.

Aluminum Load cell

 

aluminum-load-cell

This type of load cell is constructed from Aircraft Alloy. This offers the best linearity And performance with negligible creep effect. The load cell is designed to offer high precision output

Single Point Load Cell

 

single-point-load-cell

Single Point Load Cell is known as platform Load cells. The main features of single point load cells are high accuracy and reliability. This type of load cell is using in many applications but commonly used for small to medium scales.

Like other types of load cells, these are transducers that convert power or weight into an electrical sign. 

According to the under load, the state of the load cell twists slightly. This change is identified by the strain gauges which misshape as one with the body, bringing about a voltage difference.

This voltage signal is directly proportional to the initial power or weight and can thus be able to be used to compute it.

Bending Beam Load Cells

 

bending-beam

Bending Beam load cells are commonly known as bellow beam load cells.

These load cells are manufactured using alloy nickel-plated and the main features are high accuracy and linearity. The bending beam has a metal spring that is elastically deformed under the load. After removing the load the spring element changed into its normal shape.

S-type Load cell

 

s-type-load-cell

The S-type load cell is made of high alloy nickel steel and sealed to IP67 Standard load cell. This is a Universal Load Cells-Type load cell additionally allude to as pillar cells, they are using for health instruments, like, machines to lift patients, suspended tank, etc.

S-type load cells get their name from their shape which is the shape of the letter “S”. The S type beam is commonly using in tension and compression applications where you will encounter static and dynamic loads.

Applications of S Type  load cells

    • Hybrid scales
    • Silo scales
    • Crane scales
    • Tank weighing.
    • Hanging container scales

Compression load cell

 

compression-loadcell

In the scope of mechanical and technical applications compression load cell is commonly using.

A compression load cell habitually includes a low profile button or circular about the plan. That works amazingly in conditions where both sidelong and overhead space is limited. This load cell working principle is based on the concept of compression and relaxation.

Similarly, there are a lot of load cells are available to depend upon the applications. In short, different types of load cells have different advantages and different applications. Therefore users can effectively use depends upon on their own applications.

Sensomatic offered a wide range of various types of load cells and also custom load cells are also available here. Sensomatic promoted by Sensotech is one of the best load cell manufacturers in India.

To know more about our different types of load cells visit sensomaticloadcell.com, the best load cell manufacturers in India.

Contact Address :

+91 98848 69600

No. 2/675, 1st Cross Street, Ranga Reddy Garden, Neelankarai, Chennai – 600041.

sales@sensotechindia.com

sensotechindia@gmail.com

 

 

 

 

 

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