Top 10 Load cell Applications & why Load cells are important in the future?

Load cell Applications

A load cell is one of the most used weight/force measurement devices. 

It can be found almost anywhere, from the retail market to the hospital and defense. The usage is not restricted to a single industry or application. Sensomatic has 18 years of experience in load cell Manufacturing in India for Aerospace, Neonatal, Health Care, Food, Medical & Pharmaceutical, Military, Automobile, Rail & Road Weigh Bridge, Oil & Gas, Marine, Textile & Paper, Mines & Petrochemical, Aviation, Poultry Equipment, Steel & Cement Industries & Chemical Industrial Applications.

 

We Supply Load cells for the following applications:

 

Aerospace Industry:

Sensomatic Load cells are well suited for aerospace applications. They are used at various phases of development in the aerospace sector and can provide a variety of benefits depending on the application and type chosen. They are ideal for both commercial and military aircraft applications.

They are employed in four key areas.

  • Initial design and build stages
  • Structural, fatigue, and pre-flight testing
  • In-Flight Testing and Monitoring 
  • Flight-Qualified Force Monitoring and Control Applications

 

Medical and Pharmaceutical Industry:

Sensomatic (an ISO 9001-2015 company) has extensive expertise in designing and manufacturing single and multi-axis load cells used for medical and pharmaceutical applications. In the medical and pharmaceutical industries, where health and physical care are at stake, having accurate and exact force and moment measurements are essential.

 

Sensomatic load cell capacities range from small to large, making them perfect for critical, life-saving measurements in the medical, neonatal, health and paramedical application.

 

They are tailored for every application, from small, precise measurements when calibrating laparoscopic equipment to large-scale patient lifts. The accuracy and long life necessary for Neonatal applications are provided by our load cells. Sensomatic load cells offer high precision of accuracy in measurement for incubators.

 

single-point-load-cell

single-point-loadcell-SSP-PF-J

 

Health Care Applications:

They are utilised in a variety of sensitive fluid-monitoring applications, such as renal dialysis, blood donation, and blood transfusions. In a traditional renal dialysis system, one or more load cells may be utilized to ensure that the filtration system is correctly balanced and timed. Endoscopy is a distinctive area aided by load cell technology.

 

The force of these devices against the tissue can be monitored, which greatly improves surgical precision. To track muscle healing in physical therapy, special load cells are used.

 

Special hand-grip load cells are used to detect movement and monitor any strength loss during magnetic resonance imaging (MRI) to control or monitor patient mobility. Our sensors are also used to track unusual pressure fluctuations during pregnancy in high-risk pregnancies to prevent premature birth problems. Load sensor specially designed for performing any critical robotic surgery.

 

Military Applications: 

Sensomatic has supported many military hardware developments and control programs in a large variety of applications. Both aerospace and defense applications are conjugate with each other, but many applications are unique and have challenging force-sensing requirements. Sensomatic application professionals worked closely with the clients to determine the optimal force measurement solution. 

 

We manufacture the various types of measurement sensors and touch with the customer to identify the optimal solution. The sensor is often mounted during a sort of location and configuration therefore the testing process provides comprehensive and accurate data.

 

Food Industry: 

Sensomatic has a huge selection of food-grade sensors and electronics applications. The Food and Drug Administration places a high priority on hygiene and requires junction boxes, washdowns, and digital displays. 

 

For the food industry, Sensomatic food processing weighing system components are the best choice. We are providing check weighing systems, vessel weighing systems, and batch weighing systems to clients to help with their manufacture, packaging, and shipping of food. 

 

Sensomatic manufactures load cell for tension measurement, utilizing tension links and S-type; or base mounts for compression applications, paired with our single or double-ended shear beam sensors. 

 

Automobile Applications: 

The automotive industry employed many force transducers and torque meters in the manufacture of vehicles, during examination in progress and at the end of the manufacturing process, and even in the equipment used in technical control centers.

 

The efficiency of equipment installed in vehicles must be monitored by the automotive industry. This is especially the case with braking systems. Sensomatic has designed specific load cells to measure the force required to operate the braking systems in order to achieve this goal.

 

THE FOLLOWING ARE EXAMPLES OF COMMON APPLICATIONS:

  • Brake Sensing and Force Measurement
  • Head Bolt Force and Preload
  • Shock Force Measurement
  • Spring Loads
  • Gasket Force Monitoring
  • Motor Mounts
  • Suspension Force Measurement
  • Impact Testing
  • Production Line Feedback
  • Brake pedal / Clutch / Accelerator
  • Horn / mirror motor / glass motor
  • Seat endurance / seat belt 

 

Rail & Road Weigh Bridge application:

A weighbridge is a big weighing scale that is used to determine the weight of a vehicle, whether it is loaded or not. Whether it’s a weighing machine or a weighbridge, accuracy is always important.

 

A weighbridge is a sole way for many industries in India to track product input and output, ensure loaded vehicles, and charge customers for their goods. All these activities need a high accuracy weighbridge to determine the vehicle’s weight. 

 

For this, Sensomatic manufactures high-accuracy load cells for weighbridges that monitor vehicle weight at certain restricted speed levels.

 

Oil & Gas-Mines & Petrochemical Industry:

From research and exploration to monitoring equipment, our Oil Gas Energy Sensors are used in every step of energy production. Oil, gas, wind, coal, solar, and new energy industries use load cells and torque transducers to help fuel the world.

 

Our applications engineers can help you develop a measuring solution for your energy production needs using a variety of load buttons, load cells, torque transducers, force transducers, and other Oil Gas Energy Sensors.

 

Steel & Cement Industry:

We all know that concrete required different ratios to meet different application requirements, so all concrete materials must be weighed before entering into the concrete mixer. Aggregate weighing, additive weighing, water weighing, cement weighing, and other materials are all weighed using the load cell.

 

Marine Industry:

The marine sector is incredibly demanding, and the atmosphere can be extremely hostile. The load cells we offer for marine applications have been engineered to operate in these severe environments, making them ideally suited for these applications, which range from splash zones to deep beneath the ocean’s surface.

 

The following are the most common uses of load cells in marine applications;

  • Oil Exploration & Drilling
  • Commercial Fishing
  • Underwater Cable Monitoring
  • Underwater Vehicles and Vehicle Recovery
  • Mooring Loads & Systems
  • Platform Retention
  • Dry-dock hoist systems
  • Anchoring loads
  • Dam Force Measurement

Sensomatic will design load cells for all of these applications.

 

Load cells are important in the future:

Load cells are a vital component of many modern machines that enable precise, digital weighing. Load cells are important in the weighing industry, as well as any other industry that deals with the weight of industrial goods. In the future, miniaturized and smarter load cells with interchangeability and networking technologies are planned to be used to give robots sensing abilities that are equivalent to, if not superior to, human touch. This technology will expand the spectrum of surgical treatments while lowering overall expenses, allowing more patients than ever before to benefit from life-saving surgery.

 

Load cells will be used in a range of preventive medical devices. Load cells are used in remote health kiosk and robotic surgeries, which is the future of the medical field.

 

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Best Load cell manufacturers in pune

BEST LOAD CELL MANUFACTURERS IN PUNE

Sensomatic, one of the biggest load cell manufacturers in Pune, Maharashtra brings to you a variety of transducers and sensors.

Due to high-accuracy execution, our load cells is outstanding amongst others in the current market. Therefore  Sensomatic has become one of the top load cell suppliers in Pune.

There are a lot of load cell manufacturers in Pune. Amongst, Sensomatic is the best and leading load cell manufactures in Pune, India.

We supply a wide variety of load cells for all types of industries including oil and gas, marine, health care, etc. Sensotech, incorporated by sensomatic manufacturers customized load cells as per the request of customers also.

Why Sensotech or sensomaticloadcell become the best load cell manufacturers in Pune, Maharashtra?

  • We offer a guarantee on our items to ensure that your venture is defended for a sensibly long stretch of time.
  • Sensomatic load cells are intended to perform with high precision.
  • Our delivery service is consistently on schedule for all nearby, national and abroad addresses.
  • Our Service is global, we are one of the top load cell suppliers to foreign countries also
  • As one of the major load cell suppliers in Pune Maharashtra, our conveyance record is immaculate.
  • All our products arrive at our clients in better conditions at the briefest time.

Sensomatic Load Cell Types

These are some types of load cells we manufacture. Take a look at it and view more please visit the page

Our load cells are made with the most elevated attention at all stages. Regardless of whether it is through the designing stage, or through several tests run every day, we guarantee that our items eclipse all competitor items.

That is the reason prominent clients trust us with their business. Discover why we have a significant effect by reaching us today and also become one of the top load cell suppliers in Pune.

Sensotech is not only the load cell suppliers and dealers in Pune but also offering mounting accessories, digital indicators for load cells, and load cell accessories.

Most of the load cell manufacturers in Pune do not supply the other accessories but the sensomatic load cells have the advantage of these. We are listed in different industrial directories, to see click here.

In addition to these types of load cells, customized load cells are also manufactured according to the client’s needs.

To conclude, the best load cells can give the best results for your business. So choose the best load cell manufacturers in Pune and dealers for your company.

By these factors sensotech become the top load cell suppliers and dealers in Pune. Our main features are 

    • Good customer relation management
    • on-time delivery
    • Good products and also the best maintenance support
    • Customized products with the client requirements
    • We ensure every item is really truly cost-effective.

The load cell suppliers in Pune distribute load cells for different types of applications like Material testing, farm equipment, gym equipment, health kiosk, etc. The load cell manufacturers in Pune and load cell suppliers in Pune are highly competitive with each other.

Most of the load cell suppliers in Pune will supply load cell to limited applications, but sensomaticloadcells is different from that. So,sensotech becomes the leading load cell manufactures, supplier, and dealer in Pune, Maharashtra, India.

 For more queries  and quotes please make a call

 

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LOAD CELLS -FAQ

Load cells-Frequently Asked Questions

 

load-cells1. What is Load Cell?

The load transducers that convert force s like tension, pressure, compression, etc into electrical signals are known as load transducers.

2.  What are the types of load cells?

The main classifications of load cell are

    • Hydraulic load cell
    • Strain Gauge load cell
    • Pneumatic load cell
    • Capacitance load cell

3.Explain the strain gauge load cells types?

There are different types of strain gauge load cells for different applications. Each has different characteristics and functionalities. some example of strain gauges are

    • Aluminum Load cell
    • Single Point Load cell
    • Shear Beam Load cell
    • compression load cell
    • Button Load cell
      S Type Load cell
    • Bending Beam Load cell

4. What are the main applications of Load cell?

Load cells are used in the almost all applications like weighing and industrial applications for measuring the force and load. Take a look into some of the applications

    • Health care
    • Automotive
    • Food and pharmacy
    • Aerospace
    • Textile and paper
    • Chemical industries
    • Road and rail bridge, View more applications click here

5. What is the purpose of the load cell?

 

The main purpose is to measure the weight So most of the applications use weighing scales. The main feature of the load cell is a high accuracy, Highly precise, Easy maintenance, easy processing, and calculation, etc.

 

6. Different types of load cells by sensotech?

To see more  visit sensomaticloadcell.com

7.What is the principle of electrical strain gauge load cells?

 

Electrical strain gauges depend on the guideline of change of the electrical resistance because of the change in the length of the metal utilized in the strain gauge. The equation for the resistance of a strain gauge metal is:

R = ρ L/A

Where ρ = resistivity

A = Cross-sectional area

L = Length

8.What about the capacity of the load cell?

It depends upon the type of load cell used. Sensotech loadcell capacity starts from 600gms, which was used for jewelry applications (Asp-JL) and maximum in Universal load cell(UNV-C).

Sensotech is one of the leading load cell manufacturers in India. We supply to all over and India and foreign countries also.

9.What are the classification of a load cell according to types of the output signal?

  • Strain gauge load cell
  • Pneumatic load cell
  • Hydraulic load cell

 

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Loadcell -Types

Types of Load Cells

Sensotech is the manufacturers of Strain Gauge Load Cells. Strain gauge load cells are mainly used for the weighing applications like farm types of equipment, Hospital Bed Weighing Scale, Bridge & Infrastructure, Trolley Weighing System, etc.

The different load cells are used for different applications. Here, take a look into the types of load cells.

Aluminum Load cell

 

aluminum-load-cell

This type of load cell is constructed from Aircraft Alloy. This offers the best linearity And performance with negligible creep effect. The load cell is designed to offer high precision output

Single Point Load Cell

 

single-point-load-cell

Single Point Load Cell is known as platform Load cells. The main features of single point load cells are high accuracy and reliability. This type of load cell is using in many applications but commonly used for small to medium scales.

Like other types of load cells, these are transducers that convert power or weight into an electrical sign. 

According to the under load, the state of the load cell twists slightly. This change is identified by the strain gauges which misshape as one with the body, bringing about a voltage difference.

This voltage signal is directly proportional to the initial power or weight and can thus be able to be used to compute it.

Bending Beam Load Cells

 

bending-beam

Bending Beam load cells are commonly known as bellow beam load cells.

These load cells are manufactured using alloy nickel-plated and the main features are high accuracy and linearity. The bending beam has a metal spring that is elastically deformed under the load. After removing the load the spring element changed into its normal shape.

S-type Load cell

 

s-type-load-cell

The S-type load cell is made of high alloy nickel steel and sealed to IP67 Standard load cell. This is a Universal Load Cells-Type load cell additionally allude to as pillar cells, they are using for health instruments, like, machines to lift patients, suspended tank, etc.

S-type load cells get their name from their shape which is the shape of the letter “S”. The S type beam is commonly using in tension and compression applications where you will encounter static and dynamic loads.

Applications of S Type  load cells

    • Hybrid scales
    • Silo scales
    • Crane scales
    • Tank weighing.
    • Hanging container scales

Compression load cell

 

compression-loadcell

In the scope of mechanical and technical applications compression load cell is commonly using.

A compression load cell habitually includes a low profile button or circular about the plan. That works amazingly in conditions where both sidelong and overhead space is limited. This load cell working principle is based on the concept of compression and relaxation.

Similarly, there are a lot of load cells are available to depend upon the applications. In short, different types of load cells have different advantages and different applications. Therefore users can effectively use depends upon on their own applications.

Sensomatic offered a wide range of various types of load cells and also custom load cells are also available here. Sensomatic promoted by Sensotech is one of the best load cell manufacturers in India.

To know more about our different types of load cells visit sensomaticloadcell.com, the best load cell manufacturers in India.

Contact Address :

+91 98848 69600

No. 2/675, 1st Cross Street, Ranga Reddy Garden, Neelankarai, Chennai – 600041.

sales@sensotechindia.com

sensotechindia@gmail.com

 

 

 

 

 

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Weighing Scale Accuracy

Factors that affect the weighing scale Accuracy


Accuracy is the most important factor in current engineering technology. When it comes to the manufacturing process ensure our product will work properly. The quality of the product is one of the other factors we have to consider. Here in this blog, we can discuss the factors affecting the weighing scale accuracy.

The  top 4 factors that affect the weighing scale accuracy  are

        • Load Cell Accuracy
        • Environmental  Factors
        • Load Issues Factors
        • Interference

Load Cell Accuracy

    • Nonlinearity: The most extreme deviation of a load cell’s alignment curve from a straight line.
    • Hysteresis: The difference in scale output when a similar load is estimating twice when expanding from a Zero-weight, and a second estimation that is decreasing from the load cell’s maximum weight rating.
    • Creep: The change in the measured weight when an object is left stationary for a long period of time.

Environmental  Factors affect weighing scale accuracy

    • Wind loading: Mostly the indoor scales are affected by the air movement created by air conditioners and air pipes
    • Vibration: Vibrations are also create issues from nearby equipment that cause misinterpretation of weight readings.
    • Unclean scales: The weighing scale shows incorrect readings due to the scales are regularly not cleaning.
    • The difference in Pressure: The pressure difference is showing according to the difference in pressure of the  environment with the calibration environment
    • Shock loading: Unloading heavy materials out of suddenly on your weighing scales can put more power than the most extreme evaluated limit and harm the system or the load cells.

Load Issues Factors

    • Another thing that causes incorrectness in the weighing system is the manner in which load is applied and upheld. 
    • Ensure the mounting hardware functioning properly.
    • Loads that are not placing appropriately can cause load cells to decipher the power as weight and produce wrong readings.
    • An inappropriately applied load, for example, turning load, may bring about incorrect weight.

Interference

    • Moisture: In the load cell the difference in the environment causes moisture will occur and enter the system. This will cause the clubbing of electrical input and output  and results  inaccurate  displaying output
    • Temperature: When load cell subject to temperature leads to some problems like when an increase in temperature inversely proportional to wire resistance. This will result in voltage drop  and shows incorrect readings
    • RFI and EMI: The source of these signals are lightning, portable static electricity, solenoids, etc. This noise will also lead to incorrect measurement readings in the system

Picking quality components that particularly fit your application will go far toward guaranteeing that your framework gives the precision you need. In this blog, we have described the main five factors so you can prevent issues in your weighing scale accuracy

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